Overview

The Model 5R7-570 Temperature Controller series is an economical, open board temperature controller especially designed to operate thermoelectric (Peltier effect) modules. This RoHS compliant controller will provide temperature control of thermoelectric modules up to 350 watts (28vdc X 12.5 amps = 350 watts). They use a TS67 Series temperature sensor for a temperature range of -20°C to 100°C, or a TS104 Series temperature sensor for a temperature range of 0°C to 150°C. The sensor selection is made via a PCB mounted dip switch.

The Model 5C7-551 Front Panel PCB (shown above left) is a remote, digital, LED display which is compatible with the Model 5R7-570 temperature controller. The 5C7-551 is provided as two separate pieces: a PCB, ribbon cable. Up and down buttons are used to set the Set Point temperature, and set the temperature scale (units) of Celsius or Fahrenheit. Normal display mode shows the actual temperature read from the control sensor. Displayability is 0.1 for temperatures from 0.0 to 99.9 degrees, and otherwise is an integer value. You can also order the optional P/N 5C7-553 Mounting Plate which is a bare, punched aluminum plate with standoffs that you screw on to the PCB.

The Model 5R7-570A Temperature Controller is an optional version of the controller that includes a remote set temperature adjust dial (shown above right). The dial is provided as two separate pieces: a potentiometer that has leads and a connector, and an adhesive dial scale decal.

The controller contains a solid state “H” bridge. This provides bipolar (BI-directional, automatically heating and cooling as needed) control for one or more independent TE modules for both cooling and heating applications. With appropriate diodes, it can be used in conjunction with auxiliary or supplemental resistive heaters. The control of the “H” bridge is designed to provide a seamless transition between heating and cooling. (no dead spot in the control function during transition between heating and cooling)

The controller utilizes Pulse Width Modulation (PWM) to control the power level in the thermoelectric module. The base frequency is 1.0kHz. The output power resolution is one of ±250 steps in the load circuit control.

The controller provides an indication of the heat or cool operation mode. A Green LED is used to indicate a heating mode. A Blue LED is used to indicate a cooling mode.

Both the Green and Blue LED being on indicate an open sensor. The controller load circuit (output power) is off when there is an open sensor.

This controller was designed with a proportional and integral control algorithm to provide the most precise control at the most economical cost. The proportional bandwidth is adjustable from 1.0°C to 16°C and the integral rate is adjustable from 0 to 2.55 repeats per minute. These adjustments permit optimizing individual thermal systems. In a well designed thermal system end point control can be ± 0.1°C.

The controller is capable of providing up to 12.5 amps of current for modules rated 0 through 28 volts dc with an ambient temperature of 0°C to +50°C. (refer to mounting instructions)

The controller will operate with a single power supply over the range of 6vdc to 28vdc. If the TE modules require lower voltages, then two supplies are required. With two supplies you use one supply for the load, 0vdc to 28vdc, and an equal or higher voltage for the control circuit. The control circuit can be powered using 6vdc minimum to 28vdc maximum. The control circuit will draw less than 100ma.

The controller electronics have a set point stability of < ±0.1°C after one hour of stabilization at 25°C ambient.

The controller has a temperature resolution of approximately 0.1°C. In an optimal thermal system, this will provide an end point control of up to approximately ±0.2°C, or slightly better. To achieve this control requires that the thermal system be well designed, the control sensor be correctly located, and the system be optimally tuned. When selecting the temperature sensor location, we suggest that the sensor be located thermally close to the working side of the TE module. Minimum delay in the temperature sensor seeing the temperature change in the TE Module temperature is preferred. 

Mechanical Specifications
 

Note: For a small but intelligent TEC controller with either heat only or automatic bi-phase heat and cool, consider a customized version of a 5R7-001 Series controller. For an NRE, we can provide custom, PC compatible controllers with a much smaller footprint than our standard controllers. Interfaces include RS485, RS232, and I2C. The interface is used to set up the controller or to monitor the temperature. Otherwise, a configured controller can run standalone.

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• TYPE OF LOAD: Compatible with Thermoelectric (Peltier effect, or TEC) modules, resistive heaters, fans, and many other DC voltage devices that proportionately alter operation based on the amount of power supplied.
• POWER
  
• When Using Single Output Power Supply
• 6 to 28 volts DC for both the controller and load. Rated for ±1.0 amperes to ±12.5 amperes.
• When Using Dual Output Power Supply (or 2 supplies)
• 0 to 28 volts DC for the load. Rated for ±1.0 amperes to ±12.5 amperes.
• 6 to 28 vdc for the control circuit. The control circuit draws less than 100ma. The voltage supplied to the control circuit must be equal to or higher than the voltage supplied to the load, but 6vdc minimum.
  
• Ouput Power: 350 Watts Total Maximum. (28v * 12.5A = 350W).
• TYPE OF OUTPUT 
• Biphase: Automatically switches between HEATING and COOLING modes. (For resistive heaters and fans place an appropriate diode in series with the load.)
• PWM: Pulse width modulated output with a base frequency of 1.0kHz
• Proportional / Integral Control Algorithm
• Proportional Bandwidth: Adjustable or fixed proportional bandwidth of 1°C to 16°C using an on board potentiometer.
• Integral Gain: Adjustable or fixed integral rate of 0 to 2.55 repeats per minute (also known as "sample rate".) using an on board potentiometer.
• SET POINT TEMPERATURE
• Set Point Range of 5R7-570 & 5R7-570A
• TS67 Series, 15K@25°C: -20.0°C To 100.0°C (-4°F to 212°F)
• TS104 Series, 50K@25°C: 0.0°C To 150.0°C  (32°F to 302°F)
• Adjustment:  The 5R7-570 has an on board potentiometer, or, optionally, the 5C7-551 front panel PCB (see "accessory" above). The 5R7-570A has a potentiometer/dial combination (see "option" above), or you can unplug that from the controller and in its place use the 5C7-551 front panel PCB (see "accessory" above).
• STABILITY: The controller itself has an internal resolution of approximately 0.1°C, and that means the best attainable end point temperature stability is approximately 0.2°C or better. Stability is intimately related to your thermal system. If you are not seeing the stability your application requires, we can, for an NRE, build a custom unit. We have many ways to adapt this controller to your requirements and to the specific parameters of your thermal system.
• Operation
• Ambient Operating Temperature
• 0C to +50C for off-the-shelf controllers. Notes on Ambient Operating Temperature
• Connections: Pluggable barrier strip with screw down connections.
• Dimensions:  Mechanical Specifications
• Production Models: Once the controller is configured for your application we provide services that can lower the cost and simplify configuration, production, and distribution.

Full featured / Low Cost.

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Implementation Notes

Mechanical Specifications

For general information about power supplies see our Library page Power Supply Notes.

MULTIPLE SET POINTS: Since the temperature is set using a potentiometer, it is relatively easy to make a circuit that allows you to easily switch the Model 5R7-570A between two or more temperature settings.

FOR FIBER OPTIC COMPONENTS AND LASER DIODES... Note.
 

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Pricing

Note: Prices shown are for the controllers only.  Sensors, TE modules and power supplies may be available but are not included in the controller pricing.

Lead Time: Generally 2 to 4 days ARO. Out of stock items may have a 1 to 3 week lead time.

SENSOR PRICING
Click here for TS67 Series Sensor Housings and Prices (-20°C to 100°C Range)
Click here for TS104 Series Sensor Housings and Prices (0°C to 150°C Range)

Model 5R7-570 Temperature Controller
   Quantity 01 price:  $150.00 each
   Quantity 10 price:  $139.50 each
   Lower prices are available at higher volume.

Model 5R7-570A Temperature Controller with Remote Potentiometer
   Quantity 01 price:  $165.00 each
   Quantity 10 price:  $153.50 each
   Lower prices are available at higher volume.

Model 5C7-551 Front Panel PCB
Note: Does not include metal face plate or label.
You can use this with the Model 5R7-570 controller.
You can use this with the Model 5R7-570A, but only if you unplug the potentiometer based dial.
   Quantity 01 price:  $59.00 each
   Lower prices are available at higher volume.

P/N 5C7-553 Mounting Plate (for the Front Panel PCB)
Note: Does not include label.
   Quantity 01 price:  $12.50 each
   Lower prices are available at higher volume.

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• General Notes on Pricing of the above controllers.
• Controllers Only: Prices shown are for the "controllers only". 
• Currency: All prices are $US.